Choosing the right connector and wire size

Doctorbass

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That could be usefull to compare the different existing connector and wire size depending on the electrical system you plan to build.

For next summer i've upgraded from 12AWG, 8AWG and then to 4AWG today. Carying 100A+ with some modified IRFB4110 mosfet controller need some major changes in the wiring.

Here is an exemple on what exist on the market:

Doc
 

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They fail on the PP30 ratings. 25A burst? :| I think rather more.
 
Link said:
They fail on the PP30 ratings. 25A burst? :| I think rather more.

the max current rating depend on the wire gauge used with. cause it vary the heat dissipation on the contact.

it's 10sec at 25A but can "burst" for 45A for few sec... over this current they would overheat too much... and risk of melting and short
 
Link said:
They fail on the PP30 ratings. 25A burst? :| I think rather more.

Anderson rates their products for industrial purposes. Dean rates for the hobby market. The two are not created equal. Look at some of the hobby ESCs and their outlandish ratings compared to something like a Sevcon or Curtis ESC.

I've pushed 100+ amps through the PP30s before with no ill effects. That said, the Dean connectors are quite good as well.
 
ort5 said:
I've pushed 100+ amps through the PP30s before with no ill effects.

PP30s and 14awg at 30-35a sustained for about 15min. Warm wires, but that's about it.
 
Doctorbass said:
That could be usefull to compare the different existing connector and wire size depending on the electrical system you plan to build.

For next summer i've upgraded from 12AWG, 8AWG and then to 4AWG today. Carying 100A+ with some modified IRFB4110 mosfet controller need some major changes in the wiring.

Here is an exemple on what exist on the market:

Doc
hello doc,

in my system i use connector from http://www.andersonpower.com and there i use the SB120 you can choose the wire from AWG2 (33,6 mm2) to AWG6 (13,3 mm2).

they have there own onlineshop: http://store.andersonpower.com/SearchResult.aspx?CategoryID=29

i hope that helps

ps: i hope you have the crimpingtool for this devices.
 
biggs said:
Doctorbass said:
That could be usefull to compare the different existing connector and wire size depending on the electrical system you plan to build.

For next summer i've upgraded from 12AWG, 8AWG and then to 4AWG today. Carying 100A+ with some modified IRFB4110 mosfet controller need some major changes in the wiring.

Here is an exemple on what exist on the market:

Doc
hello doc,

in my system i use connector from http://www.andersonpower.com and there i use the SB120 you can choose the wire from AWG2 (33,6 mm2) to AWG6 (13,3 mm2).

they have there own onlineshop: http://store.andersonpower.com/SearchResult.aspx?CategoryID=29

i hope that helps

ps: i hope you have the crimpingtool for this devices.

Thanks,, I already know this great compagny since few years.. I love their SB connectors.

You said you have the SB120 :shock: .. are they for electric bicycle or electric bike (motocross style...ETEK motor...?)

I dont have any croimping tool, i just fill it with stain.. and all the cooper just fill tight inside the hole. the contact resistance is still low.

Doc
 
Doctorbass said:
biggs said:
Doctorbass said:
That could be usefull to compare the different existing connector and wire size depending on the electrical system you plan to build.

For next summer i've upgraded from 12AWG, 8AWG and then to 4AWG today. Carying 100A+ with some modified IRFB4110 mosfet controller need some major changes in the wiring.

Here is an exemple on what exist on the market:

Doc
hello doc,

in my system i use connector from http://www.andersonpower.com and there i use the SB120 you can choose the wire from AWG2 (33,6 mm2) to AWG6 (13,3 mm2).

they have there own onlineshop: http://store.andersonpower.com/SearchResult.aspx?CategoryID=29

i hope that helps

ps: i hope you have the crimpingtool for this devices.

Thanks,, I already know this great compagny since few years.. I love their SB connectors.

You said you have the SB120 :shock: .. are they for electric bicycle or electric bike (motocross style...ETEK motor...?)

I dont have any croimping tool, i just fill it with stain.. and all the cooper just fill tight inside the hole. the contact resistance is still low.

Doc

the connector is specified for 120A cont. and 280A for 10 sec.
they made for battery systems. and so it is the right choice for my application. (KTM LC4 electro. 72V 40Ah, Kelly, Perm 132)
also quantya and blade xt use this one.
and me to.

to seal this connector is a lot of work. and i use a crimpingtool because i have to do the complete wirering in awg1 (motor, controller, ...)
it cost about 200 euro. i love it.

bg
biggs
 
Does anyone know how the mains style C13/14 connectors hold up ?

200px-IEC60320_C14.jpg
200px-IEC60320_C13.jpg


From what I googled they're supposedly rated to 15A @ 250v but I don't know if that's because of the relatively thin wire they're usually coupled to in power cords.
I've been running around 20a though them (maybe spiking a little more) and haven't had any problems, does anyone think it's risky to continue using them ?
 
Hyena said:
Does anyone know how the mains style C13/14 connectors hold up ?

200px-IEC60320_C14.jpg
200px-IEC60320_C13.jpg


From what I googled they're supposedly rated to 15A @ 250v but I don't know if that's because of the relatively thin wire they're usually coupled to in power cords.
I've been running around 20a though them (maybe spiking a little more) and haven't had any problems, does anyone think it's risky to continue using them ?

Usually these IEC connectors are coupled to wire gauge like 18 or 16 gauge wich is very small !

I would not use more than 15A continuous and 20A max

Doc
 
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