Bafang rear+ DIY battery+central battery+ DIY Computer

General Discussion about electric bicycles.

Re: Bafang rear hub + DIY battery pack

Postby Memran » Mon Jun 11, 2012 4:59 am

Looking very nice and neat! :) Not a lot of people use wood/mdf, but it is a very easy material to work with.

How is the low speed torque on this motor @ 36v? Could it handle 30% hills?
I'm running a clyte 408, but it has no grunt for off road riding, and is only useful for cruising on the level.
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Re: Bafang rear hub + DIY battery pack

Postby spuzzete » Mon Jun 11, 2012 11:16 am

Memran wrote:Looking very nice and neat! :) Not a lot of people use wood/mdf, but it is a very easy material to work with.

How is the low speed torque on this motor @ 36v? Could it handle 30% hills?
I'm running a clyte 408, but it has no grunt for off road riding, and is only useful for cruising on the level.


Thanks!

On steep hills (i don't know the grade) at 36v you need to assist, a 48v or more setup will be better for a 30% incline. Also my controller is limited to 30A, I think 50A would be best for very steep hills.
I don't know if this motor will last a long time though if you put 2-2.5kw in it constantly.

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My little experimentation cave ( e-bike / li-ion batteries / electronics / etc. ): jacopo.tk

My Build: 36v 24ah "Home Made" Li-Ion & 500W rear Bafang
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Re: Bafang rear+ DIY battery+central battery+ DIY Computer

Postby spuzzete » Fri Jul 20, 2012 1:19 pm

An update on the bike.

I am working with Arduino to build a bicycle computer, so far the result is pretty interesting!

IMG_0306.JPG
Arduino Bicycle Computer
IMG_0306.JPG (83.93 KiB) Viewed 590 times


You can follow the project on my website: http://www.jacopo.tk


8)
My little experimentation cave ( e-bike / li-ion batteries / electronics / etc. ): jacopo.tk

My Build: 36v 24ah "Home Made" Li-Ion & 500W rear Bafang
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Re: Bafang rear+ DIY battery+central battery+ DIY Computer

Postby spuzzete » Mon Sep 17, 2012 2:45 pm

Here an update on the Arduino-based computer:

Now I can see data on the lcd screen and save the distance and the Ah used in the eeprom, pushing a button I can see the maximum values of some of the data and pushing another button I can erase the eeprom.

Functions:

+Battery voltage
+Battery temperature
+Amps
+Watts
+Ah used (stored in eeprom)
+Speed in Kph
+Distance in Km (stored in eeprom)
+Km left with the current battery.

Little video:

My little experimentation cave ( e-bike / li-ion batteries / electronics / etc. ): jacopo.tk

My Build: 36v 24ah "Home Made" Li-Ion & 500W rear Bafang
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Re: Bafang rear+ DIY battery+central battery+ DIY Computer

Postby chisixer6 » Fri Sep 21, 2012 6:25 pm

good job, I like your wooden box for the batteries instead of the tackle box. don't you need to have the controller exposed to the cool air? otherwise it will probably get very warm in the box.
Motobecane ..bafang front driver.. 42v
24" girls bike ..ebikekit 20" fwd..75v
24" Schweinn 9c 20"rwd 75v
26" Schweinn Yescomusa 48v 800watt dd
Easy Racer clone LWB.....24" rear e-bikekit 48v ..ready for testing
Hooligan clone , longer rear chain stay.. twin 20"...
fun bike...twin 16" wheels. small rear motor... ready for testing
convert my CLWB recumbent to a front bafung@48v..ongoing
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Re: Bafang rear+ DIY battery+central battery+ DIY Computer

Postby spuzzete » Fri Sep 21, 2012 6:43 pm

Thank you chisixer6!
The controller is fine even on long rides with the 10S li-ion battery. Now I am running 20S and the controller (I modded it to take up to 100V) gets warm/hot depending on how much power I use. I am building an external support for it but I want it to be safe to prevent people touching wires when I park the bike.

8)
My little experimentation cave ( e-bike / li-ion batteries / electronics / etc. ): jacopo.tk

My Build: 36v 24ah "Home Made" Li-Ion & 500W rear Bafang
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Re: Bafang rear+ DIY battery+central battery+ DIY Computer

Postby bobale » Tue Dec 25, 2012 10:16 am

Could you possibly share e-bike computer code with us? :)
RWD 2807 9Continent rolling on Kenda Flame 26x2.125
12S3P out of Turnigy 4S Hardcase 20C (600Wh)
35A 9FET Infineon Controller (Regen, Cruise control, Speed limit)
Top Speed 27mph (31mph@120%)
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Re: Bafang rear+ DIY battery+central battery+ DIY Computer

Postby spuzzete » Fri Dec 28, 2012 8:12 pm

I am sorry but the code is not for share.

I believe you are the same person that contacted me on the same day as well on my website and youtube channel?
Last edited by spuzzete on Fri Dec 28, 2012 8:13 pm, edited 1 time in total. View post history.
My little experimentation cave ( e-bike / li-ion batteries / electronics / etc. ): jacopo.tk

My Build: 36v 24ah "Home Made" Li-Ion & 500W rear Bafang
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