E-S Stealth Electric Bike Owners

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Re: E-S Stealth Electric Bike Owners

Postby sn0wchyld » Mon Apr 09, 2012 6:03 pm

Rix wrote:Snowchyld,
I took this from Desire Power web site. I have never charged my RC car lipos at 10c, but Desire Power says its possible depending on time constraints. I never had any thermal breakdown on my lipos charging at 4+C. I have stopped a charging cycle before because they were really warm to the touch. Looks like I am off on the useful voltage range though. However, I got that info from another forum on this site: they quoted "lipo rules, never above 4.3 and never below 2.7". Apparently that info is incorrect which is why I asked here. As you pointed out, there are a many other forums to go to for my inquiry, however the information can be wrong there. Kepler and Hyena have both done lipoly conversions with great success which is why I posted my querry here. I believe this forum will point me in the right direction with sound advice. I can do the math and come up with a more accurate voltage range as long as the info provided is correct. BTW, Watts can be measured in current draw output and also in capacity of a storage devise. Stealth Bikes lists the capacity of their batteries in watts on their website. Bomber's battery capacity is 1.5 KW (probably 72+ volts 20 Ah) and the fighters battery capacity is 1.1 KW (probably 55 peak volts at 20 Ah) not to be confused with the bomber's output up to 4.5 KW (probably 60-65 Ah @ 72+ volts) and the fighter up to 3 KW (probably 50 Ah @ 55 volts). I think your max discharge rate example for a 10 Ah battery being discharged at 8Ah max tells me that you are referring to a battery rated for 1c continues discharge. The lipos I am looking at rate anywhere from 35c continues up 65c with short burst that doubles these numbers. Having said all of this, I am not very knowlegible about Lipos, I use them in my RC car and my RC Helicopter with out any problems. They are 11.1 volts and 7.4 volts respectively. For me it is litteraly plug and play and my smart chargers balence and charge the batteries. Anyways thankyou for taking the time to answer my questions and for providing the information about voltage ranges for lipo cells.


if they're rated for 10c then 4c shouldnt be a problem... though the drastically shortened life suggests that they're not ideally suited to those charge levels. they're obviosly not as concerned with cycle life, and they're not charging up huge packs, so if 1 small pack goes pop its usually not a big danger (relatively), if 10 or 20 of those packs go up at once, thats a different matter, hence the conservative 4.2/4.15 to 3.6 in the ebike world.


and just a small point on terms... you've got the Ah/A and Wh/W's mixed up... Watts is a measure of power, or work done per unit time, Watt Hours is a measure of capacity or storage. Ie when you refer to battery capacity, such as the fighter, its in Kwh (kilo-what hour) ie it can draw 1.1kw for an hour. its calculated from multiplying the nominal volts (ie about 3.7-3.8V for lipo, about 2.9V or something for life, dont quote me on life though) by your cell count, and then by your usable capacity in Ah.

When determining the power output of a battery, you take the net voltage at that time, and multiply it by the amp (A) draw. this will give you the power output, ie 3Kw for the fighter.

If you want to calc the max power output of the batteries you need to know they're discharge C rating. lets say the packs in fighters are rated at 20C. you take this figure, multiply it by the Ah of the pack, and then by its voltage. You can also multiply the capacity of the pack in Kwh by this number to get the same result. in this case, 22Kw.

so a fighter has a peak output of 3kw, (lets say a 60V battery being discharged at 50A). it has a capacity of 1.1kwh (60V multiplied by its capacity in Ah, about 18Ah).

when I stated the 8 ah that is to help calculate the 'safe' usable capacity for lipo if you want it to last... Ie the rated capacity of my 24s 10ah lipo pack is 24 x 3.8 x 10, about 910 Wh, or 0.910 Kwh. If I want it to last, I need to multiply this figure by 0.8, the reason I said multiply your Ah by .8 is it gives you a clear number for Ah used on heads up displays like the cycle analyst. It also removes the inaccuracy that comes from people's varying opinion of 'nominal voltage', which is arguably between 3.6 and 3.8 volts. for me I use 3.8 since about 50% of my capacity comes above that figure. This is where the 8Ah number comes from. It has nothing to do with the rated discharge rate of my packs (which is 20C, or 200A for a 10Ah pack). Personally I usually multiply the 'rated' C rate by 0.5 to get a more realistic value. Which still means my pack should output 100A without breaking a sweat.

Hope that all makes sence/clears things up for you. either that or I've confused you further.... :?

nothing wrong with asking questions mate, I'm meerly pointing out that there's answeres to be found (i'd suggest searching ES via google ie 'lipo questions endless sphere') on ES, as you can imagine lots of people have lots of questions, but rather than people answering each person's individual q's each time, its often easyer/quicker to search up on the basics. personally if you're looking at a stealth, I'd be keeping the stock battery. it doesnt have quite the same wh/weight as lipo, but for the sake of worry free plug and play, I'd keep it stock, atleast until they pack started fading/was out of warranty.

edit
just to be clear, im not suggesting you should shy away from a lipo conversion, meerly pointing out that the simplicity of a stock stealth is quite desireable, and is what I'd choose initially if I could afford one!
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Re: E-S Stealth Electric Bike Owners

Postby Mr Lowbank » Mon Apr 09, 2012 6:48 pm

Kepler wrote:Now that your pictures are coming up, I can see you have the shock spring fully wound off. I run my spring at full tension. Ride is still quite plush.

Yea this forum business in new to me :? just working out how the photo attachemts work, using Google Picasa now.
Are our spring Identical? mine is 750 LBS/IN
Photo of chain adjusted Quite tight
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Re: E-S Stealth Electric Bike Owners

Postby Kepler » Mon Apr 09, 2012 7:04 pm

Doesn't look like you have a link in it with the adjustment.

Not sure what my spring rating is. Its stock so I presume the same. John at Stealth runs his spring fully wound up in his bike. See how it feels. maybe half way will be a better compromize.
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Re: E-S Stealth Electric Bike Owners

Postby remf » Mon Apr 09, 2012 7:20 pm

sn0wchyld wrote:just to be clear, im not suggesting you should shy away from a lipo conversion, meerly pointing out that the simplicity of a stock stealth is quite desireable, and is what I'd choose initially if I could afford one!


Definitely right. LiPo's are great for shedding kilograms, with a lot of care, they should perform very well for many hundreds of cycles. The stock LFP battery is so easy to charge, can take 30A regen abuse better and considerably longer cycle life than LiPo. I know some experts have gone back to stock packs for these reasons.
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Re: E-S Stealth Electric Bike Owners

Postby Hyena » Mon Apr 09, 2012 8:27 pm

Rix wrote: "lipo rules, never above 4.3 and never below 2.7". Apparently that info is incorrect which is why I asked here.

That's worst case scenario. In normal usage your limits should be 4.2v max charge and 3.0v LVC.
As stated if they get a little out of balance at up to 4.22-4.25 with bulk charging it's not the end of the world but I wouldn't be routinely taking them the other way.
What Kepler says is a good and fairly conservative way to go and should maximise your pack life. The difference between 3.2v and 2.7v when a pack is flat can be mere seconds under high load so it makes little difference to the range you can wring out of a battery.
My controller LVC is set at 57v (~3.2v/cell) with the CA set at 63v (3.5v/cell average) If all cells in the pack were perfect you could probably safely take it a bit lower than this but I leave it set at 63v knowing that in an emergency I could drop the LVC in the CA down to 60v if I needed to.
Ideally if you know what you're doing your Ah consumption shouldn't really sneak up on you and leave you flat and stranded (gasp, having to pedal!) and if it does drop suddenly because of a weak cell then you shouldn't be pushing it any further anyway.

Now, more on topic for this thread, how have you guys found your CF stickers hold up to washing ? I gave my bike a wipe over with a wet rag which cleaned the frame up nicely but the CF stickers seem quite mud stained. I didn't want to scrub too hard as I can feel it's textured and didn't want to scuff it up. I guess warm soapy water is the next logical thing to try but I'm interested to hear what others have found.

Also riding the bike this morning I noticed if I pedalled hard it made quite a racket. Looking down it seemed the side cover bolts were just clipping the inside of the brake caliper but if I tapped the rear brake the noise stopped. I thought the caliper must have come loose but when I got to work I found the axle nuts had come totally loose and I was able to easily slide the wheel back and forth in the drop out with only the tension on the chain keeping it from sliding straight off the back of the bike :shock: Thank god for a strong chain and stealths integrated torque arms!
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Re: E-S Stealth Electric Bike Owners

Postby QMS » Mon Apr 09, 2012 10:52 pm

Hyena wrote:
Rix wrote: "lipo rules, never above 4.3 and never below 2.7". Apparently that info is incorrect which is why I asked here.


Also riding the bike this morning I noticed if I pedalled hard it made quite a racket. Looking down it seemed the side cover bolts were just clipping the inside of the brake caliper but if I tapped the rear brake the noise stopped. I thought the caliper must have come loose but when I got to work I found the axle nuts had come totally loose and I was able to easily slide the wheel back and forth in the drop out with only the tension on the chain keeping it from sliding straight off the back of the bike :shock: Thank god for a strong chain and stealths integrated torque arms!


Hey Hyena. Same thing happened to me "re loose rear wheel" in a most inconveniant situation, no spanner or 10mm. I put spring washers on the axle and haven't had an issue since :mrgreen:
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Re: E-S Stealth Electric Bike Owners

Postby Cowardlyduck » Tue Apr 10, 2012 7:20 am

QMS wrote:
Hyena wrote:Also riding the bike this morning I noticed if I pedalled hard it made quite a racket. Looking down it seemed the side cover bolts were just clipping the inside of the brake caliper but if I tapped the rear brake the noise stopped. I thought the caliper must have come loose but when I got to work I found the axle nuts had come totally loose and I was able to easily slide the wheel back and forth in the drop out with only the tension on the chain keeping it from sliding straight off the back of the bike :shock: Thank god for a strong chain and stealths integrated torque arms!


Hey Hyena. Same thing happened to me "re loose rear wheel" in a most inconveniant situation, no spanner or 10mm. I put spring washers on the axle and haven't had an issue since :mrgreen:


I had this same issue. John sent me some tighter tolerance torque plates, which I think come standard now from the looks of the photo's, but I still had a little movement even with the nuts as tight as I could possibly manage. I now carry a spanner large enough for the axle nut, wrapped in a rag sitting on top of the battery in the recess where the seat connects to the frame above the battery. So far I haven't needed it though.
I did the same as QMS and put some spring washers on with the smaller nuts, and I added a few extra nuts all around. :lol:
The pictures should speak for themselves. (Sorry about the shocking quality.)

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Re: E-S Stealth Electric Bike Owners

Postby Hyena » Tue Apr 10, 2012 7:32 am

I'm sure it's the regen, after tighening mine up I didnt feel the usual slight clunk I feel when engaging regen but a few minutes later it was back. I didnt check the nuts again when I got home but I'll bet they're loose again. Because I'm running a non-standard motor I have a nut on both the inside and the outside of the drop out - one tightening out, one tightening in. I'm not sure if that's better or worse...
It's good for adjusting alignment though!
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Re: E-S Stealth Electric Bike Owners

Postby Paul_G » Tue Apr 10, 2012 7:56 am

Kepler wrote:Now that your pictures are coming up, I can see you have the shock spring fully wound off. I run my spring at full tension. Ride is still quite plush.


I also have my spring wound out like that and the ride is still harsh compared to the old style shock that went bad and was replaced with the new style. Thats why I was looking for a lighter spring.

But I agree if your bottoming out tighten that spring down an inch and you wont bottom and or turn up the shock dampening and maybe speed up the rebound to get the wheel back down quicker as it could be packing.
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Re: E-S Stealth Electric Bike Owners

Postby QMS » Tue Apr 10, 2012 8:18 am

Hyena wrote:I'm sure it's the regen, after tighening mine up I didnt feel the usual slight clunk I feel when engaging regen but a few minutes later it was back. I didnt check the nuts again when I got home but I'll bet they're loose again. Because I'm running a non-standard motor I have a nut on both the inside and the outside of the drop out - one tightening out, one tightening in. I'm not sure if that's better or worse...
It's good for adjusting alignment though!


The opposing forces from drive to re-gen will naturally work the nuts loose after a while no matter how tight you do them up! The first time it happened i thought the bearings were shot, when i engaged the re-gen it went CLUNK!!! Renewing the Nylock nut regularly helps too as the nylon wears out with repeated removal and ends up like a normal nut after a while. If you tighten both nuts at the same time you will evenly centre the axle in the torque plates and reduce excessive play :wink:
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Re: E-S Stealth Electric Bike Owners

Postby Tench » Tue Apr 10, 2012 10:47 am

Changing to philidas nuts may be an improvement? their gripping force doesnt diminish like a nylock does as the nylon compresses.
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Re: E-S Stealth Electric Bike Owners

Postby Justtoby » Tue Apr 10, 2012 12:23 pm

A lot of motocross style bikes have castle nuts and a hole for a split pin to stop them coming loose.

My bomber does not have regen and mine does not come loose but I do carry a collapsible ratchet and large socket.

If using two nuts then the inner one needs to be undone against the tightening one to create a lock between them.
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Re: E-S Stealth Electric Bike Owners

Postby QMS » Tue Apr 10, 2012 7:08 pm

Tench wrote:Changing to philidas nuts may be an improvement? their gripping force doesnt diminish like a nylock does as the nylon compresses.


Hi Tench that is an excellent idea, i will mention that to John next time i speak to him :mrgreen: Oh and by the the way congrats on your last build AWESOME AWESOME AWESOME.Like many others am looking forward to a schematic diagram on your series/parallel set up, re: bulk charging and operation :shock: If the world had more people like you and John (from Stealth)it would be a much more enjoyable place :lol:
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Re: E-S Stealth Electric Bike Owners

Postby Hyena » Tue Apr 10, 2012 8:02 pm

Mine were loose again when I checked this morning, tightened it and 2 regen applications later and the clunk was back.
I might try making up a new torque arm insert - a longer slotted version of the standard one with a clamping nut on the end.
That might give better results...
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Re: E-S Stealth Electric Bike Owners

Postby Kepler » Tue Apr 10, 2012 8:32 pm

Something strange going on there.

I have used regen on the hard setting for a year on 5405 motor. I use a spring washer and nyloc nut. Never had it come loose.

Maybe you need to use spacers and lock the motor down to spacers rather then against a locknut.
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Re: E-S Stealth Electric Bike Owners

Postby Hyena » Tue Apr 10, 2012 9:01 pm

Yeah that could be a point - bloody stealth and their obscure axle spacing!
What sort of gauge/thread size (not sure what the correct terminology is here) are you using ? I tried some nyloc nuts from bunnings and they wouldn't thread on the axle. I guess I need to go to a specialty fastener place
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Re: E-S Stealth Electric Bike Owners

Postby remf » Tue Apr 10, 2012 9:36 pm

The only ones I found at Bunnings that would fit are Champion 1/2" 20 TPI...they come in a pack of 4 with bolts and aren't Nyloc. They have 1/2" Nylocs but they're course pitch and don't fit. I think the Philidas nuts or spring washers may be the best idea.
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Re: E-S Stealth Electric Bike Owners

Postby Kepler » Tue Apr 10, 2012 10:20 pm

Hyena wrote:Yeah that could be a point - bloody stealth and their obscure axle spacing!
What sort of gauge/thread size (not sure what the correct terminology is here) are you using ? I tried some nyloc nuts from bunnings and they wouldn't thread on the axle. I guess I need to go to a specialty fastener place


I think its just a standard M14 course pitch thread. Nothing too exotic :P
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Re: E-S Stealth Electric Bike Owners

Postby Rix » Wed Apr 11, 2012 10:07 am

Hyena, Kepler, and Snow child,

Thank you all for the lipo advise.

The chain on the bomber, looks like a Shadow Conspiracy interlocking BMX chain which doesn't come with a master link. Taking a link out or just breaking that chain requires a bicycle chain breaker. Taking a link out would move your axel forward and give you some more useful adjustment. I have broke this type of chain before and removed a 2 links on my friend's single speed mountain bike. The key is not pushing the pin all the way out with a chain breaker on the outside link plate that will be used to reattached with. Just push out the pin far enough so you can wiggle the other link loose. After the link is removed, flip the breaker around and line up the breaker's push post with the chainlink pin and push the pin back through the reconnected link. You should feel it hit and set. Then flex the chain on the pin to make sure it's not bound. Or after that chain stretches past the adjustments, just buy another chain with a master link, KMC and Whippleman make some high quality BMX chains for about around 20-30 USD. Rubberside down,

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Re: E-S Stealth Electric Bike Owners

Postby Kepler » Wed Apr 11, 2012 4:10 pm

Its probably worth noting also that if you decide to fit a gear cluster to your motor so you can try a few different ratios, you need to install a chain designed for that size cluster. The Chain on a Fighter or Bomber is too wide and will bind on the adjacent gears. Alternate is to strip down the cluster and just leave the lock gear on the cluster. I fitted a stripped down 5 speed cluster on my Bomber so I now have a 14 tooth free wheel. Perfect for being able to pedal comfortably at 60kph.

Of course you need to remove a link or two from the stock chain using the method described by Rix.
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Re: E-S Stealth Electric Bike Owners

Postby Hyena » Wed Apr 11, 2012 8:57 pm

Kepler wrote: The Chain on a Fighter or Bomber is too wide and will bind on the adjacent gears. Alternate is to strip down the cluster and just leave the lock gear on the cluster.

Yep, I tried this the other day and found out it was too wide. So I have the stripped down larger cluster as you suggested. I found with a single speed on right to the motor that the chain kept clipping the edge of the tyre and hitting the swing arm. Of course with the smaller gear on the stripped down cluster now the chain is too long as above. It's only 2 teeth different though so for now I'm getting around it by having the axle sit right at the back of the drop out. With it sitting futher forward the slack in the chain made it skip off every few minutes.
But yeah, schlumpfs 4TW! Being able to pedal at 60km/hr with a chain ring that size is great! People thing I'm ghost pedalling even when I'm not. You quickly realise when they get on and can't turn over the chain over without power because the gearing is so high.
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Re: E-S Stealth Electric Bike Owners

Postby Rix » Thu Apr 12, 2012 11:45 am

Lowbank,

I didnt' catch it at first, but on your drive side axel block picture you posted, there is only one nut (10mm?) on the axel block post. Even though you are just about out of adjustment, the chain may be loosening because there isn't a jam nut behind the adjuster nut on the axel block post. Due the pushing power of the hub motor combined with pedal power, the nut maybe slowly rotating counter clockwise which is why the chain could be getting loose on you. It might help if you put another nut on the axel post. Adjust your chain tension, then using a wrench to hold the front nut in place, put another nut on it and tighten up.

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Re: E-S Stealth Electric Bike Owners

Postby full-throttle » Fri Apr 13, 2012 1:07 am

Hyena wrote:I'm sure it's the regen, after tighening mine up I didnt feel the usual slight clunk I feel when engaging regen but a few minutes later it was back. I didnt check the nuts again when I got home but I'll bet they're loose again. Because I'm running a non-standard motor I have a nut on both the inside and the outside of the drop out - one tightening out, one tightening in. I'm not sure if that's better or worse...

Hyena wrote:Yep, I tried this the other day and found out it was too wide. So I have the stripped down larger cluster as you suggested. I found with a single speed on right to the motor that the chain kept clipping the edge of the tyre and hitting the swing arm. Of course with the smaller gear on the stripped down cluster now the chain is too long as above. It's only 2 teeth different though so for now I'm getting around it by having the axle sit right at the back of the drop out. With it sitting futher forward the slack in the chain made it skip off every few minutes.
None of these occur on stock Fighters BTW

It's like DIY car mods - if you don't have the skills (or tools) don't do it.
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Re: E-S Stealth Electric Bike Owners

Postby Justtoby » Fri Apr 13, 2012 6:29 am

full-throttle wrote:
Hyena wrote:I'm sure it's the regen, after tighening mine up I didnt feel the usual slight clunk I feel when engaging regen but a few minutes later it was back. I didnt check the nuts again when I got home but I'll bet they're loose again. Because I'm running a non-standard motor I have a nut on both the inside and the outside of the drop out - one tightening out, one tightening in. I'm not sure if that's better or worse...

Hyena wrote:Yep, I tried this the other day and found out it was too wide. So I have the stripped down larger cluster as you suggested. I found with a single speed on right to the motor that the chain kept clipping the edge of the tyre and hitting the swing arm. Of course with the smaller gear on the stripped down cluster now the chain is too long as above. It's only 2 teeth different though so for now I'm getting around it by having the axle sit right at the back of the drop out. With it sitting futher forward the slack in the chain made it skip off every few minutes.
None of these occur on stock Fighters BTW

It's like DIY car mods - if you don't have the skills (or tools) don't do it.


Totally agree, I have modified a lot of cars over the years and even when using the pro's you soon realise the testing, development and design that the manufacturers put in saves a lot of problems that the aftermarket companies cannot deliver.

I wonder how John feels about the bikes being modded? I hope he enjoys seeing what people do.
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Re: E-S Stealth Electric Bike Owners

Postby full-throttle » Fri Apr 13, 2012 7:51 am

Custom mods take a lot of time and understandably John is not happy about it. I'm in the same boat - any mods would have to wait till there's free time. And at the moment it doesn't look there will be any for another 6 month.
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