HP ESP120 48V (51.4V) 57A 3KW Server Supply Thread

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Re: HP ESP120 48V (51.4V) 57A 3KW Server Supply Thread

Postby hillzofvalp » Sun Oct 16, 2011 11:06 am

I'm pretty sure that this supply will drop voltage.. Just not a whole lot. Test it.

Why not just stop at predefined intervals? It's very essy to set timer to allow voltage to come to rest. I don't see an issue charging a 50.4V pack with 51.4V. Arduini will shut it off completely and it will have no chance to over volt. Plus near 90% soc, won't the charge rate be like 5-15A?

Regarding monitoring the whole pack, I don't see a real danger at 90%, but I'll be careful and watch it. The best setup would be a bms.

I would have to make a voltage divider and scale a range of about 15V down to 5V for the arduini to read. Easiest way to do this? Op amp? Isn't the cell near the negative end if the pack always the lowest? Could reference lowest cell?
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Re: HP ESP120 48V (51.4V) 57A 3KW Server Supply Thread

Postby Doctorbass » Sun Oct 16, 2011 5:46 pm

Usually these PSU.. and just like the Pioneer Magnetic and Meanwell 750, 1000 and 1500W i have, are all constant power and CC-CV limiting.

When i search for the voltage adjustment ( when no pot is availlable), i look for the little pcb traces that are connected to the DC output. usually these little low current trace are the output voltage sensing. These traces connect to resistor divider and near them there is often a LM324 op amp for the feedback. To check if that work, i simply connect a light load to the output, measure the voltage while i try to parallel a little 10kohm resistor to few f them on the resistor divider of the feedback section.

It might take time but once you reach the right resistance, than the output voltage change. ( it might rise or fall)

In the case where paralleling a 10k resistor to the right resistor you found is making the output voltage to fall, what you need to do is to onsolder that resistor and to install a pot with like 200% the value of that resistor so you will have the right voltage span to increase the voltage to the desired value.

In some case it might makea strange noise in the transformer section, and it indicate that you reach the limit of the tolerance and stability of the psu.

I also use that method but for modifying the current limit of these psu.

Actually i'm working on my 2 RSP1000-48 from meanwell to reduce their current limit from 21A to 15A to be able to connect both psu in serie and get 100.8V at 15A and be able to use it on a normal 15A 120V socket.

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Re: HP ESP120 48V (51.4V) 57A 3KW Server Supply Thread

Postby MitchJi » Sat Nov 05, 2011 3:37 am

Hi,

ZOMGVTEK wrote:For 12V I really like the ESP135's... Theyre rated at 47A @ 12.15V, and will go up a few volts with mods, if need be. Simple IEC in, bend 3 pins into each other to turn on, and simple outputs.


The ESP135's use the same 3 pins and outputs?:
Image

You soldered on the output wires and sealed it by filling the area with silicon seal?
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Re: HP ESP120 48V (51.4V) 57A 3KW Server Supply Thread

Postby ZOMGVTEK » Sat Nov 05, 2011 4:41 pm

The ESP135's have a 15A IEC for the power inlet, and a similar but not identical configuration for the output. You need to connect different pins to get it to power on, that info is readily available by searching around for ESP135. You can also raise the output voltage to about 13.4V.

On my ESP120, I soldered some 14/2 romex onto the power input terminals, and covered it it hot melt. That was just to test the supply out, if I put it into normal use, that would be removed and upgraded to something a bit more rugged with a plug. The romex was just stripped and shoved into two adjacent breakers.
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Re: HP ESP120 48V (51.4V) 57A 3KW Server Supply Thread

Postby MitchJi » Sun Nov 06, 2011 10:32 pm

Hi,

For connecting three pins in a horizontal or vertical row RC Servo extension cables work (push them on, cut and strip the wires, and twist them together):
Image

Unfortunately they don't work with the HP ESP-135 :( (the 3 pins that need to be connected are in line diagonally).
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Re: HP ESP120 48V (51.4V) 57A 3KW Server Supply Thread

Postby ZOMGVTEK » Sun Nov 06, 2011 11:21 pm

I only used that connector on the ESP120, since I wasn't sure what I wanted to do with it. For the ESP135's I bent the pins together and soldered them. No need for a plug, why would I want to turn it off? I just plug it in when I want it on, an its on. To turn it off, you remove the power plug...

Here is what they look like...

Image

Image

I just bent the 3 pins together, lightly soldered them, and covered it in glue.
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Re: HP ESP120 48V (51.4V) 57A 3KW Server Supply Thread

Postby Kin » Sat Aug 25, 2012 6:31 pm

It sounds very foolish, but I can't find a datasheet on this. So i'm not sure how to interpret the lights on the front.

When I short the three pins to activate "on" I get the green power light to be on, but I have a blinking yellow information triangle light. When I don't short them, I have a blinking green light.

In neither case do I get DC output.


Anyone know what's going on? This refers to the ESP120 (51.4v 57A), running off 208VAC (don't ask me, I don't understand how phase 1 is 110v and phase two is 112v and we get 208v when we combine them. But thats because I don't understand the basics of real-word electricals.)

Edit: I found the short datasheet again, http://www.rcgroups.com/forums/showthread.php?t=1625284, but didn't find useful information about the lights in it.
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Re: HP ESP120 48V (51.4V) 57A 3KW Server Supply Thread

Postby hillzofvalp » Sat Aug 25, 2012 10:34 pm

I wish Luke would chime in on his efforts with this thing..

check out this guy:
http://www.ebay.com/itm/HP-74840-001-Po ... 320wt_1299
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Re: HP ESP120 48V (51.4V) 57A 3KW Server Supply Thread

Postby Kin » Tue Aug 28, 2012 12:17 pm

That ebay one looks like just 6 of these in a case? I suppose that is itself kind of interesting.

I'm wondering if anyone has useful information about the yellow information triangle dot led on the front. I really wish I could understand why mine isn't putting out DC output. There's a marked high pitch change in the PS when I short the three pins, and the yellow triangle led starts blinking. So at some step things are being repressed, I just wonder which. Something is happening, though.

I might fiddle around a bit more. I'm not really getting anywhere though, my german isn't good enough to read the only source that seems to have deeply analyzed this PS (There's a google group from a german group that did a lot of work with this...even building a board that automatically shuts it off at a certain voltage [for charging RC batteries] and it adjusts the voltage. Several ES members were talking about doing that and if someone could just figure out what the german guys did, it might save a lot of work.)
New to endless-sphere? Notice a lot of signatures recommending Ebike.ca? That's because it's the best place for a quality and manageable, (but still 'real'), first build. Justin is a solid supporter of electric bike development, and a good source of equipment.

My hat off a thousand times to the green people that effectively run this forum. The ES Mods are superb.
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Re: HP ESP120 48V (51.4V) 57A 3KW Server Supply Thread

Postby Kin » Tue Sep 04, 2012 1:02 pm

I'm not sure if I should be reposting what I posted to another thread, but this would be the more on-topic location to post it, although it was my secondary location I thought of.

Anyway, I thought I would post two links from the german guys who worked on the ESP120.

Essentially they made a holy grail system for the ESP120....28v-60v, 0-57A....That's pretty awesome, even if the accuracy is only rough.

http://translate.google.com/translate?h ... md%3Dimvns

http://www.lifepohandel.de/epages/63129 ... %20V2.2%22
New to endless-sphere? Notice a lot of signatures recommending Ebike.ca? That's because it's the best place for a quality and manageable, (but still 'real'), first build. Justin is a solid supporter of electric bike development, and a good source of equipment.

My hat off a thousand times to the green people that effectively run this forum. The ES Mods are superb.
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Re: HP ESP120 48V (51.4V) 57A 3KW Server Supply Thread

Postby hillzofvalp » Tue Sep 04, 2012 6:26 pm

that is super interesting.. I want to put a pair of these on my motorcycle for 1/2 hour recharges. Let me know when you actually get two working in series! :)
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