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  1. deano

    Power Loss Under Load

    points noted. thanks. I have spot solered the top of every cell. charged and then repacked, so should be getting good connection. Get you on the different charge state and this could be my problem. Let's see what happens, until then, I am having some fun. love my e bike. :D
  2. deano

    Power Loss Under Load

    Bingo! Striped me Battery Pack. Charged all 96 up on me Intellicharger. Came across three dud ones. (binned them) I discharged several on me I-Mac. Capacity was fine. Repacked battery pack. I have done compression, just like a torch battery holder, so was easy to replace the dud ones. She...
  3. deano

    Power Loss Under Load

    yes 16S3P x2 in parallel and a https://em3ev.com/shop/9-fet-irfb4110-infineon-controller/https://em3ev.com/shop/9-fet-irfb4110-infineon-controller/https://em3ev.com/shop/9-fet-irfb4110-infineon-controller/
  4. deano

    Power Loss Under Load

    Battery Pack is 16850 batteries. No BMS. Compressed. Charges to 66.7. Configuration is 16p cells x 3s = 48 x 2 = 96 My Pack has 96 of the https://www.amazon.com/Panasonic-3400mAH-Lithium-Rechargeable-Battery/dp/B00D2UDSG8 Has been working sweet for 3 months. I can strip and test every...
  5. deano

    Power Loss Under Load

    Its been a part so many times. I do not have the skills to go in there. I have a great friend, who had a go at it for me, even though its not his bag, but I believe his work has come loose as he put new hall sensors in and did his best to fix it for me. Testing wise. took all installation off...
  6. deano

    Power Loss Under Load

    Many thanks for that. Have gone through all the Hall wires, outside the hub. No breaks, so must be in the Motor. Will go for new rear motor, Shall I go for a Mac again? or know off a good one in the UK?
  7. deano

    Power Loss Under Load

    This problem has occurred after many hours of running perfectly. Take a look at video of issue https://youtu.be/1DEleU3gg9s Full power is there with rear wheel off the ground. Revs out to full capacity. When I put under load, the power is gone. and stays like this through the test. I switch...
  8. deano

    Bike Stolen. Buggers strpped it. Advice needed on Parts

    OK have sourced all from Paul at EM3EV, It made sense as analyzer and other parts are wired for my contoller. The analyzer is 6 wires and could only find the CA V2 with 6 wires. Just a 16s Li-ion Lithium Battery Charger required now. Thanks for all the help. Will let you know when I get her...
  9. deano

    Unknown Contoller

    Different bike Kiddio
  10. deano

    Bike Stolen. Buggers strpped it. Advice needed on Parts

    The buggers stole my beast. Got it back no thanks to the Police. (long story) but I found it some young scallywags back yard, by peering over fences on local estate. Bingo! Trouble is they have raped it, they could not get it fired up so just cut the electric bits away. (I nearly cried!) So...
  11. deano

    Unknown Contoller

    Thanks to all. Bike is running sweet. All cobbled together :lol:
  12. deano

    Battery Charger for 36v

    Don't now how I've done it but lost the charger to this Battery https://goo.gl/photos/WEfyGhVF4JHSEjM26 Its a minefield out there ! anybody recommend a charger please 36v. Live in the UK. Thanks
  13. deano

    LiPo to Li-On Battery swap out.

    Started new thread at https://endless-sphere.com/forums/viewtopic.php?f=2&t=85469 Had a brainstorm and are going with a 18650 Compression Battery Pack Build.
  14. deano

    18650 Compression Battery Pack Build

    Starting project my hardware spec can been seen at previous thread https://endless-sphere.com/forums/viewtopic.php?f=2&t=85084 Pack is 16S / 6P The batterys go nicely into the casing Had "sliding boards" laser cut and done some mock ups Now with shrink wrap around each spring. Looks all...
  15. deano

    LiPo to Li-On Battery swap out.

    Are you sure? battery starts at No 1 (last column/bottom cell) on bottom image. Top image is reverse side starting at No1 (1st Column/bottom cell)
  16. deano

    LiPo to Li-On Battery swap out.

    I have sketched out the battery. The sketch is for one side of my pack, so I will just mirror this. Giving me 16s 6p I have not a clue on correct BMS or charger. If anybody could help? It would be really appreciated.
  17. deano

    LiPo to Li-On Battery swap out.

    A massive thanks for the Input. I see now 24s 4p is "mental" and is close to the controllers maximum. So because my Lipos were total of 62V. I will go for 16s x 6p. 60v 20 ah. That will allow for voltage drop as motor is 48V ? I am happy with 30 miles range and a speed around 28 to 30 mph. My...
  18. deano

    LiPo to Li-On Battery swap out.

    Have decided to ditch the LiPos and create a battery pack of 18650s Li-Ons I can get 96 18650s into my case. Will be using Panasonic NCR18650B. http://www.ebay.co.uk/itm//112128089731 I am going for a 24s/4p Pack. This will give me 88.8 V Motor controller is a 9 FET IRFB4110 INFINEON...
  19. deano

    is this good news? (Graphene battery)

    Been waiting two years for these Batteries http://www.hobbyking.com/hobbyking/store/__2001__85__Batteries_Accessories-Turnigy_Graphene.html "TURNIGY, the name synonymous with performance, reliability and innovation is excited to release a powerful new battery chemistry in the Turnigy Graphene...
  20. deano

    MAC 500/1000W MOTOR Grinding

    All sorted . Brand new Wheel and Motor from Uncle Paul at em3ev.com. Had 6 weeks of everyday use. No problems. Thanks to all. Living the Ebike Dream!
  21. deano

    Chip Blowing in Controller when under load.

    New controller from www.amps.bike . plugged her in and the bike runs a treat. Thanks to all and a big thank you to Claud at amp bikes for his understanding of the many types of controller's there are and for getting me the right one. For all things e-bike in the UK amp bikes for me in future.
  22. deano

    MAC 500/1000W MOTOR Grinding

    Done a rebuild. The grinding has gone, but motor is stalling, then the humming. Spin wheel backwards and yet can get motor revving correctly. Soon as under load motor does the above again. I go over a bump and it kicks in, then loses it again. Its the hall sensors. As you can see from the my...
  23. deano

    MAC 500/1000W MOTOR Grinding

    Thanks. Found the "teardown" (I was looking for stripdown! love the American terminology ) The only thing I can see is the play between shaft and bearing https://goo.gl/photos/ZdFbQq8TTSbgU2hN7 . Is it meant to be like this? It was running like it and can play can be seen when fully assembled...
  24. deano

    MAC 500/1000W MOTOR Grinding

    whooo Mr bowlofsalad I'm a newbie, still learning. Do not need the "third degree" People like you alienate people to use forums Mine is a different situation. so we continue, Have stripped motor down and this is what it is doing. Please take a look at https://goo.gl/photos/dyD3bsGLqvPBcJFa7...
  25. deano

    MAC 500/1000W MOTOR Grinding

    Please look at this Motor Grinding https://goo.gl/photos/JcFgv1EgWy2Bzh6VA It is a MAC 500/1000W MOTOR Any clues before I "dive in" ? and a decent stage by stage strip down if anybody knows of one. Thanks.
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