ElectricEd said:
I'm looking for a new rim for my 408. I've hit a few bumps and the spoke nipples have started to pull through in two places. I am looking for a stronger more durable rim.
The LBS guy recommends I get a dual wall chromed aluminium rim that is used on downhill MTBs.
I am wondering, under normal circumstances the chrome will be harder than the aluminium, so there will be cracking of the chrome, possible crack propagation into the rim and delaminating.
What have they ('they' meaning 'them that make these rims') done to get around this? Are they durable? Does it improve braking (with rim brakes) as my LBS guy says?
When I was a kid, chromed steel wheels were much worse for braking than plain aluminium.
You need a rim with a stronger spoke bed that can take more spoke tension without harm. You don't need a downhill rim, although many DH rims meet that description.
Chromed aluminum works better for braking than chromed steel (the aluminum still carries heat away from the surface much better than steel, and the aluminum extrusion provides a more uniform surface for the brake pads to ride on), but for best results it must be combined with a pad designed for use with chrome rims. These are often dark green or blue-green in color. They tend to brake fine when dry, but they are horrible in wet conditions.
Chrome over aluminum eventually peels or flakes in pieces that can cut you if you handle them. Sometimes it peels all the way down to aluminum; sometimes it exposes the nickel plating directly underneath the chrome. In either case it leaves edges that continue to peel and cause braking anomalies in the meantime. In general, chrome plating on rims is best to avoid.
For a really strong rim that doesn't cost much at all, try the Alex DM24. It's similar to the Sun Rhyno Lite, but a little wider and heavier, with a nice thick spoke bed that can take all kinds of tension. It's one of the strongest rims at any price, and you just can't beat the price.
(EDIT to repair URL
http://jensonusa.com/store/product/RI308A05-Alex+Dm24+Rim.aspx
If you can find one, the Sun Mammoth and similar Sun BFR are also excellently strong rims, a little heavier and stiffer yet than the Alex DM24. I don't know what the limits of this rim are, but I have not reached them (I have ridden on this rim at weights up to 400 lbs). I think it's out of production, but there are still specimens out there to be had.
Don't make the mistake of using too-thick spokes on your wheels-- this will only result in needless spoke loosening. Spoke breakage is prevented by proper hand building techniques including stress relieving. 14ga spokes or better yet 14-15ga double butted spokes are way more than adequate for our loads and make more reliable and maintenance-free wheels. The strength of the wheel is in the rim, not the spokes.
Chalo