Hello everyone, I am new here.
I made DIY ebike and engine overheated and failed after 40kilometers. And I want you to help me figure out what I did wrong.
Specs:
Battery: DIY 48volts, 13x6 18650cells
Engine: ZY1020GD, brushed DC 48V. Input 20.8A, output 1000W, rated 3000rpm
Controller: yk31, 30A, 1000w
Drivetrain: 28inch wheel (622x38), motor sprocket:11T, wheel sprocket: 80T, 25H chain.
And brake sensor, battery indicator, throttle.
I am attaching photos of bike and motor rotor.
I finished making the ebike yesterday. It only achieved speed of 35km/h on flats. The engine was hot, but you could touch it for a second, I didn't measure the temperature. I was worried about the engine but I checked and found out that engine heating is normal. There was also a weird smell, but I assumed that it was just some kind of factory residue.
Today, the engine failed after 10kilometers. It started to smoke lightly so I took it home and opened the engine. Rotor temperature was 175°C. Engine is broken now, there is continuity between armature stack and commutator bar.
I suspect that the gear ratio is wrong. But I calculated it for 50km/h. Drag force at that speed should be about 70N, and the engine note says it has 3.2Nm torque.
So, if you can help me please do.
I made DIY ebike and engine overheated and failed after 40kilometers. And I want you to help me figure out what I did wrong.
Specs:
Battery: DIY 48volts, 13x6 18650cells
Engine: ZY1020GD, brushed DC 48V. Input 20.8A, output 1000W, rated 3000rpm
Controller: yk31, 30A, 1000w
Drivetrain: 28inch wheel (622x38), motor sprocket:11T, wheel sprocket: 80T, 25H chain.
And brake sensor, battery indicator, throttle.
I am attaching photos of bike and motor rotor.
I finished making the ebike yesterday. It only achieved speed of 35km/h on flats. The engine was hot, but you could touch it for a second, I didn't measure the temperature. I was worried about the engine but I checked and found out that engine heating is normal. There was also a weird smell, but I assumed that it was just some kind of factory residue.
Today, the engine failed after 10kilometers. It started to smoke lightly so I took it home and opened the engine. Rotor temperature was 175°C. Engine is broken now, there is continuity between armature stack and commutator bar.
I suspect that the gear ratio is wrong. But I calculated it for 50km/h. Drag force at that speed should be about 70N, and the engine note says it has 3.2Nm torque.
So, if you can help me please do.