mybike said:My aim here is to balance charge the pack I brought from ebay with G25 Chinese cells. There is no app to monitor the balance charge so how do I know it’s fully balanced?
mybike said:My aim here is to balance charge the pack I brought from ebay with G25 Chinese cells. There is no app to monitor the balance charge so how do I know it’s fully balanced?
No big deal, but to me it indicates that you have a sensitive charger which is a good thing. It also could mean that not all the cells are Grade A quality ... OR ... you may have a defective BMS and/or BMS wiriing.mybike said:When my 52v Battery is charged to 58.8v I took off the charger then when I plug the charger in again after an hour it starts charging again for around 20sec then stops.
A BMS does not charge the p-groups to balance them, but rather uses resistance discharging of those p-groups that are say 50-100mV more than the other parallel groups. A BMS does it slowly supposedly only during top charging portion and then only as long as the charger is kept plugged in after the green charger light comes on.mybike said:I left it for 2hours and then again plugged the charger in and this time it charges the battery for 15sec before going off. Dos this mean the BMS it still trying to balance the battery and keep charging the battery till it no longer puts in charge?
calab said:Well the first place to look at when your questioning if the cells are Grade A is whom did you buy it from?
eMark said:No big deal, but to me it indicates that you have a sensitive charger which is a good thing. It also could mean that not all the cells are Grade A quality ... OR ... you may have a defective BMS and/or BMS wiriing.mybike said:When my 52v Battery is charged to 58.8v I took off the charger then when I plug the charger in again after an hour it starts charging again for around 20sec then stops.
A BMS does not charge the p-groups to balance them, but rather uses resistance discharging of those p-groups that are say 50-100mV more than the other parallel groups. A BMS does it slowly supposedly only during top charging portion and then only as long as the charger is kept plugged in after the green charger light comes on.mybike said:I left it for 2hours and then again plugged the charger in and this time it charges the battery for 15sec before going off. Dos this mean the BMS it still trying to balance the battery and keep charging the battery till it no longer puts in charge?
Next time you charge your 14S pack leave the charger plugged in for an hour or two after the green light comes on. Supposedly after then unplugging the charger and plugging it again after even two hours the red light hopefully shouldn't come on again. If it does there's either a problem with your BMS or you have too many Grade B cells mixed with Grade A cells in your new 14S 8P pack.
The drop in voltage after 1-2 hours after charger is unplugged is more likely an imbalance due to unequal cell quality (i.e. not all cells are of equal Grade A quality). Thus when the charger is plugged in again it may start charging again, but only for a minute or two. Thus when you plug in the charger again it is in effect helping to balance the 14 p-groups with closer voltage variance between all the parallel groups. So this is a good thing that you plug your charger in again ... even a couple times.
I've noticed this phenomenon with a UPP pack after about 100 cycles which i interpret as the cells not being all Grade A. A quality pack of all Grade A cells should not experience the red charger light coming on again even after the pack sits for a day. However after 250-500 cycles it would not be unusual for the charger light to come on again with a sensitive charger that can distinguish when there is a drop in voltage variance of say more than 500mV between all 14 parallel groups.
Also a 12s pack, but not a 14S or 16S pack unless you use 2-7s balance leads on a 14s pack or 2-8s balance leads on a 16s pack and then use two ISDT BG-8S battery monitor / balancer ... and it's not accomplished by charging, but rather by resistance discharging until all 14 parallel groups are balanced within as close as 5mV from each other assuming you've got the patiencecalab said:You can then balance charge a 10s pack very easily with a rc balance charger
Also a 12s pack, but not a 14S or 16S pack unless you are able to split a 14s or 16s pack and use two ISDT BG-8S battery monitor / balancerscalab said:You can then balance charge a 10s pack very easily with a rc balance charger
Do you really want to spend a minimum of $400 when you have to void his 14s8p battery warranty by removing the battery pack shrinkwrap to attach 14s balance leads ... don't think so if you're also having to remove and/or replace a cheapy BMS that may be defective and install a (so-called) smart BMS. AW says it's the owner that's the real brains and not the so-called {smart] BMS.calab said:14s - https://www.rc-wing.com/skyrc-pc1500-25a-12s-14s-battery-charger.html
14s -https://www.rc-wing.com/ultra-power-up1800-14s-2x900w-28a-6-14s-lipo-lihv-battery-uav-drone-balance-charger.html
16s - https://www.buddyrc.com/products/isdt-x16-dual-channel-2200w-20a-16s-uav-ac-dc-battery-charger?variant=39845429641404
Testing balance in an "accurate" way is going to void your warranty (if any) by requiring internal access to the cells. :/mybike said:All I wanted to know how to balance a battery pack if there is no smart BMS or rather tell if its balanced without taking the shrink wrap off. Guys a lot of battery’s come without smart BMS.
If it is unbranded, then it isn't a UPP battery as that is UPP brand, so it would then be branded.mybike said:It dos look and I won’t be surprised it’s a UPP Battery brand but unbranded.
This all depends on the specific BMS.eMark said:A BMS does not charge the p-groups to balance them, but rather uses resistance discharging of those p-groups that are say 50-100mV more than the other parallel groups. A BMS does it slowly supposedly only during top charging portion and then only as long as the charger is kept plugged in after the green charger light comes on.
This probably depends on the charger. All of the lithium-type ebike chargers I have ever had, cheap or not, will begin charging when plugged into a pack even if the pack is already full and balanced, possibly just because they detect a voltage on their output (not sure why; didn't look into it), even if they shut off in a few seconds because current has dropped below their shutoff threshold. (I don't remember how the nicad and nimh ones behaved).Supposedly after then unplugging the charger and plugging it again after even two hours the red light hopefully shouldn't come on again.
Indirectly, it could be an imbalance: A balancing BMS (they aren't all) drains down cells that are higher than their "balancing HVC" (not sure what term they all use), so if there are some doing this, the total pack voltage will drop because of this. The reason those cells were high is because other cells were low, and/or because those high cells have less capacity so they got full first (and if you tested them all when the pack was empty, you'd find they were lower than the rest).The drop in voltage after 1-2 hours after charger is unplugged is more likely an imbalance due to unequal cell quality (i.e. not all cells are of equal Grade A quality).
However after 250-500 cycles it would not be unusual for the charger light to come on again with a sensitive charger that can distinguish when there is a drop in voltage variance of say more than 500mV between all 14 parallel groups.
You do not need a BMS with wireless comms to show you the cell/group voltages. You do not need any BMS at all for that.mybike said:I have no issues with the battery pack or the Cells. All I wanted to know how to balance a battery pack if there is no smart BMS or rather tell if its balanced without taking the shrink wrap off. Guys a lot of battery’s come without smart BMS.
eMark said:Do you really want to spend a minimum of $400 when you have to void his 14s8p battery warranty by removing the battery pack shrinkwrap to attach 14s balance leads ... don't think so if you're also having to remove and/or replace a cheapy BMS that may be defective and install a (so-called) smart BMS. AW says it's the owner that's the real brains and not the so-called {smart] BMS.
Kind of like putting an expensive saddle on a horse of questionable durability.
Yes and NO ... it more likely means some of the cells are Grade B instead of all Grade A ... take too long to explain why other than to say there is some imbalance among the cells. In affect you are helping to balance the cells by plugging in the charger again (after and hour or more) until the green light comes on again.mybike said:I was looking for Answers here and I found a post dogman dan said here:
https://endless-sphere.com/forums/viewtopic.php?t=67528
How do you know? If your pack takes a full charge, and then keeps almost all of it overnight, it got balanced. If it drops some overnight, but plugging in the charger has it run only 2 seconds then turn off, then it's very very close to balanced. If it runs 10-30 seconds, likely it's still working on it.
When my 52v Battery is charged to 58.8v I took off the charger then when I plug the charger in again after an hour it starts charging again for around 20sec then stops. I left it for 2hours and then again plugged the charger in and this time it charges the battery for 15sec before going off. Dos this mean the BMS it still trying to balance the battery and keep charging the battery till it no longer puts in charge?
The excellent above explanation is either with a new pack of Grade A with Grade B cells or a pack nearing its EndofLife (EoL) with questionable Grade A cells. There is no industry standard for determining what is a Grade A cell. Just because the Chinese manufacturer of your pack says the cells are "Grade A" doesn't make it so.dogman dan said:Yes, the bms will discharge any too high charged cell when the charger is not plugged in.
Nothing happens, if you have partially charged. The bms finds the overcharged cell, and lowers it's voltage. It will not balance a partially charged pack.
Completely balancing, will require two things. Bms discharging the high cells while the charger light is green, and a charger that will restart later, to continue charging up the undercharged cells.
If your charger is not one that will restart, then you need to let the pack sit awhile, bms working, then plug back in again later to start another cycle.
If your pack is severely unbalanced, it could take many repetitions of this to get completely full[y balanced].
How do you know? If your pack takes a full charge, and then keeps almost all of it overnight, it got balanced. If it drops some overnight, but plugging in the charger has it run only 2 seconds then turn off, then it's very very close to balanced. If it runs 10-30 seconds, likely it's still working on it.