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  1. D

    Lacing Crystalyte The Crown TC80 to Mavic

    . The spokes are protruding about 1mm on avg. Which from my ammature wheel building senses tell me is quite good. The real thing I'm after is getting custom quality spokes that will lace a crown to a EX823 which is a challenge.
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    kelly kbl controller testing

    I too am interested in info on KBL controllers also as I have just installed one.
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    Replacement Hall sensors in BLDC hub motors

    Soooo did the SS466's get installed and tested? :pancake:
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    Aprilia custom Crystalyte Powered

    Hope M4 brakes are fitted to the bars - waiting on adaptors to fit the 203mm and 210mm rotors.
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    Aprilia custom Crystalyte Powered

    Up and running...just
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    Aprilia custom Crystalyte Powered

    Up and running...just
  7. D

    Aprilia custom Crystalyte Powered

    Up and running...just
  8. D

    Aprilia Enjoy

    Hi Tony I will be making custom torque arms and ATM I'm going to use the original gearbox as bottom bracket.
  9. D

    Aprilia Enjoy

    Yes that's right - there were three for sale. Mine is having a makeover.
  10. D

    Lacing Crystalyte The Crown TC80 to Mavic

    So after realising that I was going to have to build this wheel myself - here it is. First wheel I have ever built and all went pretty smooth. I will take it to a shop that can check spoke tension and give it the thumbs up. I was originally told by one of the leading electric bike shops in...
  11. D

    Lacing Crystalyte The Crown TC80 to Mavic

    Thanks looks good
  12. D

    Aprilia custom Crystalyte Powered

    Thoughts of rear end strengthening and torque arms leaves me to think of killing two birds with the one stone in the form of 5mm solid bars from the bottom bracket to the torque arms.
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    Aprilia custom Crystalyte Powered

    I could have gone "balls out" and built something which would look like a motorcross 750cc dirt bike going down the sidewalk but I'm thinking that would draw a lot of unwanted attention - I'm hoping when I'm finished with this build and it has all its plastic thrown back on it it will look...
  14. D

    Aprilia custom Crystalyte Powered

    Getting the rear wheel laced was a huge drama on this build. I'm sure I've had a personal influence on googles servers whilst researching lacing an EX823 into a Crown Motor. This is ongoing but for the sake of personal experience/inteague i have gone ahead and laced it myself as I contacted...
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    Aprilia custom Crystalyte Powered

    Battery box temporary mounted. It's a custom battery made from S/S lined with rubber and nylon sheeting on the base to prevent short circuits when the battery takes some knocks. The battery I've chosen to build is made from 24 Headway cells giving me a nom. Voltage of 72V @ 10AH.
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    Aprilia custom Crystalyte Powered

    Stainless steel battery tray made and doubles as a frame support.
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    Aprilia custom Crystalyte Powered

    Hope Pro 2 Evo red 20MM Hub laced to a Mavic EX823 with black spokes.Sexy as hell.
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    Aprilia custom Crystalyte Powered

    New DH bars fitted chosen for their relative low profile whilst still providing a cross bar for the Cycle Analyst V3 on.
  19. D

    Aprilia custom Crystalyte Powered

    This is early in the build when I was sizing up a custom stainless steel battery box for the frame and taped on Kelly Controller so I could have a look at the controllers software on the laptop. Software package looks nice.
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    Aprilia custom Crystalyte Powered

    :D
  21. D

    Aprilia custom Crystalyte Powered

    The forks steering tube was too short and a new one costs more than I paid for the forks. After several hours on the lathe and press we have a stainless steel made and fitted. The thought of me doing 80kph and not eating concrete was a great inspirator during making of the tube.
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    Aprilia custom Crystalyte Powered

    Boxxers, EX823's plus some Stans gear and Hookworm 2.5 are a good start.
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    Aprilia custom Crystalyte Powered

    Needs love.
  24. D

    Aprilia custom Crystalyte Powered

    Thanks to Hyena Bikes for the help with the motor.
  25. D

    Aprilia custom Crystalyte Powered

    Stripped naked and got LiFePo4 ghetto pack strapped on.
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