Santa'sLittleHelper said:
Thanks for all the TSDZ2 detailed information. Great thread! Subscribed...
Mscoot – How much of a difference is there between your Bafang and your TSDZ2 with regard to applying more power when you pedal harder. It seems others aren’t feeling anything different other than the quicker on/off of the torque sensor other the simple Bafang method. A quick power shutoff when you stop pedaling in and of itself sounds great to me and probably would eliminate brake power cutoff wires for the way I ride.
Also, have you got use to the noise? And/or found a way to get it as quiet as a Bafang?
The last concern is "drag" when pedaling without power. IMHO the Bafang has substantial drag, especially after running it, so maybe heat plays a roll there (?). My Bafang felt like I was dragging massive magnets when I'd run the battery dry and tried to pedal it hot.
One of the posters mentioned the major drag issue for the TSDZ2 has as well. He thought it might be somewhat related to a large O-ring, but I'm guessing it is something else. What is your personal experience with drag when pedaling this mid-drive without power?
I'll give you a long reply..
The Bafang bike I built was using a much more powerfull bbs02 with 250w nominal and somewhere around 900w peak (I think). That motor was paired with a relatively light hybrid bike with skinny tyres, while the tsdz2 sits on my daily ride which is a bullitt cargo bike. While the bullitt isn't a particularily heavy cargo bike, it now weighs between 30-35 kg and I regularily carry around 10 kg of load in the bike, sometimes more.
Anyway, I built the bafang bike for a friend om mine, and handed it over to him after riding some 100 kms with it. I remember it would hold a steady pace of 25 km/h up a rather long hill hill (5% incline) without any help from me. Because of the PAS, I would still need to turn the pedals, but they wouldn't have to be engaged. Most of the time this is just fine, but the *feel* of the bafang is abit like riding a weak moped.
I love cycling and the feel of putting actual power to the pedals and moving forward, building up momentum to tackle hills and so on. That's why I was put off by how the Bafang worked. I have small motorcycles that will push me along if that's what I'm after. I don't know how to describe it, but take this example: With the wife and my two kids all in the cargobike, it still feels like I'm actually cycling. The BBS02 would happily pull a similar load a little faster, but whatever extra effort I'd put in was barely noticeable. With that load on the cargobike, coupled with the tsdz2 running in turbo-mode it's a bit like how it was to pedal along the bike empty before I put a motor on it. But to be honest, Turbo-mode is abit on/off. I need to pedal very softly for the motor to not add full power, but that's usefull in its own way. I much more prefer the speed or tour mode for regular riding with modest hills.
Like someone else posted, speed-mode puts out the same power as turbo-mode while it seems the only difference is that the motor requires the user to put in some extra leg power to trigger that extra assist from the motor.
The turbo-mode also seems to make the motor hang on for a little longer when I stop pedaling, perhaps for a second or so before it spins down, which is a bit annoying when shifting to gears 3-11. I'm using an Alfine 11 igh and it should allow shifting under a certain load (1-2 shifting works fine under Turbo-mode load, too btw). It seems I can shift and apply power to the hub in Eco and Tour mode, but anything above that and it stays in the same gear until the motor spins down or stops. If I'm not careful there's even a loud clunk-bang noise from the hub. The interesting thing is that if I'm being very conscious about it and pedal very softly (this signals the motor to ease back on the assist), I can make the hub shift even under power in Turbo-mode. There's definitely a whole lot of torque sensing going on. I think it works in a beautiful way even though it is not perfect.
There are a few other peculiarities with how this motor works. Even in Turbo-mode, over a certain speed, it seems the motor expects quite abit of effort from the rider to deliver the necessary assist. The bike will happily go up a 15% hill at 8-10 km/h in 1. gear without too much effort from from me. But trying to tackle the 5% hill mentioned earlier at 20+ km/h and 80ish rpm requires a lot of more effort. If I slow down to around 10-12 km/h I can climb that hill nearly effortlessly. I haven't done the math on this, so perhaps there's a logical explanaition. I'd like to try fooling the controller to believe I'm going half the speed I really am to see if there's any difference in how it assists relative to the speed I'm going.
There really no need for a brake cut off switch unless something like the torque sensor should malfunction and apply full assist even though your not pedaling. I might want to try a gear sensor of some sort though, just to idiot-proof my shifting. The alfine is fine with a clunk-bang every now and then, but none the less I feel like I'm breaking the hub a little every time it happens.
Regarding the noise: I am getting used to it. The cargo box and the frame seems to amplify the noise for me. I've tried a couple of other bikes with this motor mounted and they sound nothing like mine. The others are humming and whirring along like mine and produce more noise than the bafang, but the sound isn't amplified in the same way. Interestingly, with kids in the cargo box, most of the noise goes away! A couple of days ago I cycled passed another a cargobike with the same motor, a Workcycles Kr8. From about a metre and half away I couldn't hear any humming from it at all. The motor could have been off for all I know, but that's a really heavy bike and there were two kids on board as well, so I doubt it.
On my Bullitt, the motor is only attached to the frame with the big bottom bracket ring. The rear mount had to be cut off to make it fit. It's a tight fit, because when the BB ring is loose the motor can move perhaps half a mm. What I think is happening is that the front casing of the motor is touching the big main frame tube causing it to resonate:
I've put a piece of rubber there to try and dampen the noise but I might need to recheck how I've positioned it. I've also tried to insulate the cargo box with rubber o-rings. This helped a little, as did adding more grease to the motor internals. But the noise is still there. At medium assist and around 20 km/h the wind noise takes over for most of the motor noise anyway. At lower battery levels there's also less noise coming from the motor.
Regarding the drag: There was substantial drag when pedaling unassisted when the motor was new. It went away quickly after the first 5-50 kms of riding I think. I don't remember if this was before or after I added more grease to everything, but now with 600 km on the odo that is a non issue. I regularily ride above where the speed cuts off, and I don't feel much drag compared to how it was before I added the motor. Tbh, I think there's more drag coming from inside my IGH at high gears and high speeds than whatever extra drag the tsdz2 is adding.
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