I used to have 4 12v lead acids that I used to charge with separate individual chargers. then, when all my other chargers gave up, I used to charge them in parallel using a single 12v 12a charger (it took nearly 6 hours) but it did the trick.
I could line out each A123 battery terminal and connect a group of positives and negatives separately and charge them in parallel using a standard 3.6v b6 charger? if I want to top them up to their peak capacity, then that should work shouldn't it?
I'm thinking of lining all the 64 cells with thin cable, and individually charge all 64 batteries.
do you think this is a good idea?
Attached are some pictures of what I have done so far.
1. firstly, I balance charged the batteries and grouped them as close to one another's state of charge as I could.
2. The next step is to make braided copper connectors between the cells and solder onto the nickel tabs (there must be acid flux dropped on the nickel first and rubbed with sandpaper to remove oxidization) then large ammounts of normal solder will stick to the nickel tabs.
I used 8awg copper (single core) and braided it with 4 other single cores to create a very thick braid (thicker than normal braid and normally withstands the currents I put through the bike through trial and error
question:
With limited charging tools available, I currently have a 48v 12a SLA charger and a (fake) imax b6 charging unit used to charge the life batteries to their peak.
Currently, I have no way of setting up an LVC other than little digital voltmeters that can tell me the state of charge of the batteries.
I plan on doing a 3mile round trip, there is a 13% incline hill, it normally cannot be pedalled up even in lowest gear, that is why I built the bicycle.
I calculate I have 540Watt-Hours.
The motor I use consumes 60-80watt hours on the straight.
how far will 55.5v 9.2ah take me before low voltage?
I do not presently have an LVC available, so will be aiming to get 50% of the full battery's capacity so as not to lose the batteries,
what do you recommend I do to keep the batteries at their 50%?