Well now, isn't that something. Doc has finally made it to the happy place.
I agree, you will not need to balance much, unless you like draining the packs down to LV cutoff. That's the only way I've been able to get them more than about 30-40mV out-of-whack with each other. I get by with my 18s and 24s packs using a single Battery Medic, albeit a "boosted" one, maybe once every 5-10 cycles, or more.
View attachment BM Booster-21.jpg
The Booster bumps the balance current of the basic Battery Medic by a little more than 1A. Suffice it to say, even with a 15Ah pack, it doesn't take long at all to balance. Even doing one 6s section at a time, it rarely takes over an hour.
If you want complete piece of mind, you can use an LVC/HVC board with each 6s group. This gives you basically everything in the full BMS except the balancing shunts. The LVC works exactly the same as it does in the v2.x BMS, an opto output is tripped every time the voltage dips below 3.0V. The HVC portion also works like it does in the BMS, tripping the opto line whenever the voltage tries to go above 4.15V. The LVC/HVC board also acts as a parallel adapter, allowing up to four 6s packs to be paralleled, at the cell level, via the balance taps.
The HVC signal is used by the separate Charge Controller unit, which is inserted between the charger/supply and the pack. The CC uses the HVC signal to "throttle" the charge current, in order to keep the cells from going over 4.15V, much like the v2.x throttling logic, but the CC uses a PWM-based circuit which does a much better job. The current stays higher, for longer, compared to the older scheme. This small CC unit also has an adjustable auto-shutoff function that will cutoff the charge current completely when the current drops below a set point which has a range from about 0-2.5A.
Here's some more pics:
Anyway, it is good to see that you are going to give these a shot. I know you love your Konions, but you will see a huge increase in performance. For one thing, the voltage drop is a lot less. I've hit my 24s3p pack with 100A+ and I've never seen the voltage dip much below about 94V, from about 98V. Like I said, you are going to love these.
-- Gary