FZBob said:Wow, that was quick!
My chains always seem to end up with tight and loose spots. I used to obsess over it. Now I'm used to it. Doesn't seem to cause me a big problem.
Before you spend a lot of time putting a freewheel inside the chainring, you might want to try riding with your feet off the pedals to see if the system has enough power without pedaling. I tried it briefly. See the second bike pic in my first post, leaning against the bike rack. For me, the motor seemed weak without me providing some assist by pedaling. However, I'm a big guy...
But.. With that nicely machined aluminium chain ring of your's, your chain tension still changes as motor spins? If the chain ring and spindle are concentric, chain tension should be even all the time.
I tried spinning the motor with low infill bracket and it was so flexible that chain was falling off all the time. With the final version (which is way more rigid) of the motor bracket everything seemed OK, just that chain tension was changing all the time. I still didn't ride on an incline to put some real load on it.
My bike was like 11.8kg before conversion and I have like 63kg. I tried the bike without pedaling and it was pulling pretty well. No burnouts but a very even acceleration. Still couldn't take it on the streets for a thorough test, but next week will be the first thing which I'll do.
I may contact that american company to make me a chain ring like your's. Could you give me a blueprint to know exactly what to ask from them?