As the Hub Motor Turns and the LiPo Fire Burns.
I just got off the phone with two bike shops. They both have brand new rims for 50 bucks. One wants to charge an extra 20 to put my free wheel on and the other shop does it for free so will have a perfectly straight wheel for the 89T sprocket on the front of the 26" dual suspension.
I fixed the issue I had with the rear 1,000W hub motor by replacing the missing cover bolts and reinstalling it so that bike may actually work now and be reliable.
However I want to order an inexpensive sensor less controller as with my soldering skills it is nothing short of a miracle it even works now. I told you I have 5 solder joints inside as well as outside and had to re solder one of those sensor wires when fixing the motor cover that was grinding a few days ago.
I can't call it reliable the way it is now but with a brand new sensor less controller and a brand new perfectly straight rim up front for the chain drive after a few days of extensive test riding including the trails I can declare success and hopefully if my camera shows up can prove it.
I will look also for a sensor less controller. 48 * 35 = 1,680W so 35 amps is minimum and 38 or 40 amps is desirable. Please let me know as I really need a sensor less controller for that hub motor. I know that I did a much better solder job with the motor phase wires than the sensor wires and since the motor only has less than 100 or 200 miles on it and a new rim it can be considered reliable.
https://www.officematics.com/greentime-15-mosfets-48v-800w1000w-dual-mode-sensorsensorless-brushless-dc-motor-controllermotor-drivenmotor-scooter-control-p-205809.html
I have spent at least an hour or more previously looking and see this one but no phone number to speak with someone and no precise wiring diagram / instructions. I will need to know exactly how to hook it up. It should be really simple with no sensor wires but I see sensor wires and it says it is sensor less. ??????????
Please let me know as if I can make at least one 26" mountain bike 100% reliable then don't really need to spend a lot of money on a hub motor kit. I still will have a 50 - 100 a month budget to keep my hobby going but wont need to spend 2 or 3 hundred bucks or more on a hub motor kit. I can just wait a while and spend $50 bucks or even less a month and in 3 or 4 months and get a really great deal on a MAC . BMC or QS motor for easy street and or the 27.5" Dimond Back instead of a cheap over rated 1,500W kit that is probably only 1,000W.
Thanks.
LC. out.
7:19 PM.
Just got back from the bike shop.
latecurtis wrote: ↑Feb 27 2021 3:44pm
The bike shop did not do that great of a job either with truing the wheel after lacing it to a new rim.
https://www.youtube.com/watch?v=5U62KQK ... e=youtu.be
Confirm that tire is properly seated ?
latecurtis wrote: ↑Feb 27 2021 3:44pm
Also the front wheel with the 89 tooth sprocket is not trued right either and I paid them to do it. The chain drive does work but a lot of movement of the wheel and at high speeds the chain could come off. That is not my fault but a piss poor job by the bike shop.
https://www.youtube.com/watch?v=3gyLea8 ... e=youtu.be
Axle appears to be bent ?
Well I guarantee DA. is way smarter than the guy at the bike shop. I suspected the rim and the guy said the rim is not bent. He said it was the freewheel or the sprocket. I told them that the other Ernies bike shop put the freewheel on and the guy said it was the 89T sprocket as I forgot to take that off on the way there. He let me in the back by the truing stand. I spun the freewheel with the sprocket attached to it and no movement 99.99% perfect. Then I spun the wheel and was all over but really did not look that bad on the truing stand.
So I remembered what DA said about the axle and the guy looked at it and said it was bent. I got a brand new rim. He really did not want to take off the freewheel. I had to almost beg the guy. The freewheel I got is way better than the other and the rim was 40 bucks brand new. It came to 64 bucks. Exactly what the other Ernies bike shop charged me for hooking up two brake lines
I will also check the tire on the hub motor as I installed it so it might not be sealed.
Ok It is. It is spinning much better. When I pulled the hub motor all apart I broke two bolts off the cover on one side and 3 cover bolts on the wire side. It was two bolts on the non cover side missing. Only 4 out of 8 bolts and not even , so one side was grinding when turning the wheel. 3 bolts in a row were missing. It would turn about 3/4 way and grind. I rode it like that and it sucked. I added a bolt also on the wire side so there is 5 bolts there as three holes the bolt snapped off in the hole. Two are broke in a row but still works. I do not know how to fix it better. I fixed all that and have a brand new rim and freewheel for the front to bolt that 89 tooth sprocket to.
Like I said the hub motor works now but could use a sensor less controller. We all know my solder work usually leaves much to be desired. If that hub motor were sensor less It would be much more reliable. Not sure what to do about the missing bolts for the hub motor covers. I tightened the ones in there but not tight enough to snap them also. If there is a way to get the broken bolts out of the holes. ??? I know there are extractors but the bolts are real small ???
Please let me know and if you see a decent sensor less controller please post a link.
Thanks.
LC. out.