I was just PM'd by HeadRC about buying Boston cells. I wasn't annoyed, but i thought I'd post what I just sent to him as a reply.
I don't see these cells as compelling compared to just about any 18650 that's 2600mah or better. In order to make the greater weight, size and lower capacity compelling, they need to be much cheaper than 30Q's and NCR18650B per mAh.
The Boston cell has about 10% more internal volume than do 2 18650 cells. Comparing to 2 30Q's at 6000mah, the Boston cells ought to be around 6600mah.
My reply in italics:
Ive looked at these cells before. There's reasons why I didn't buy them.
They are 2X the size of an 18650 with less than double the capacity. The 30Q is 3000mah and can deliver similar current as the Boston cell. 2 30Q's in parallel is 6000mah for the same space as a single Boston cell at 5300mah.
What would make them compelling is is a VERY good price per cell. I paid $4 per cell for the Panasonic NCR18650B 3400mAh in a quantity of 600 cells. That works out to .11 cents per mAh.
What would I get for the Boston cells? Last time I checked, the price difference wasn't great enough to make me switch to a larger form factor with lower capacity.
Since I bought 600 cells at 3400mah each, that's a total of 2,040,000mah.
In 5300mah cells that capacity works out to 384 cells that are 2X larger than an 18650 and uses 22% more space and weight.
Those Panasonic cells I bought will get used for a 20S20P pack and a 20S10P pack. 20P is 68,000mah. That's 12P in Boston cells at 5300mah, but they take up the space of a 24P pack made of 18650's. 24P in 3400mah 18650's gets me 81,600 mah. You can see the issue with using Boston cells. The are bigger, heavier and have less capacity for the same weight and volume of even the 30Q. They are equivalent to two 2650mah 18650's and nobody is using 18650's of that capacity anymore.
For 384 cells, what would I pay? This is the only way Boston cells make sense...much lower cost per mAh. In every other way, they are not as good as lots of 18650 options.
I've had this exact conversation regarding LTO vs the 30Q. LTO is much worse than the Boston cells for capacity for weight and volume.
LTO has 3 big advantages:
1. Excellent cold weather performance
2. 30,000 charge cycles
3. highly resistant to abuse and 100% discharge.
So then if you can live with the size and weight and can get them epicly cheap, which I did at .007 cents per mah, then they got really compelling assuming that the weight and size doesn't trample on other design goals too much.
Design goals and cost commonly mean compromises in one direction or the other. $2400 worth of 18650 cells is a chunk of money! If I had bought a complete pack instead of building it myself, that would probably be $3400. For the 20S20P pack, size and weight are a significant issue. I don't have the space to use anything but highest capacity cells I can reasonably get. Among my design goals is 60 miles of range while maintaining 40-50mph. Hence the need for a light weight, compact, high capacity pack. This build cant waste space or weight. For something else where these are lesser concerns those LTO's worked out fine. Same for Boston cells...they have their place. BUT, at the end of the day, the biggest thing in every bodies mind is always what get the most bang for the buck?